{"id":619,"date":"2022-10-03T05:21:58","date_gmt":"2022-10-03T05:21:58","guid":{"rendered":"https:\/\/enterclimate.com\/blog\/?p=619"},"modified":"2022-10-04T13:11:46","modified_gmt":"2022-10-04T13:11:46","slug":"detailed-process-for-setting-up-dye-making-unit","status":"publish","type":"post","link":"https:\/\/enterclimate.com\/blog\/detailed-process-for-setting-up-dye-making-unit\/","title":{"rendered":"Detailed Process for setting up Dye Making Unit"},"content":{"rendered":"\n

Dye is the natural or synthetic substance extracted from chemicals or plants and mixed with the liquid used to change the colour of hair or cloth. Dyes have many uses, including textiles, wood, painting paper, leather, bamboo, candles, wood, etc. Their properties include resistance to sunlight, fastness to light, ease of application, durability of the colour and resistance to various chemicals, water, diluted acids, organic solvent and various alkalis.<\/p>\n\n\n\n

Market Overview of Dye Making Unit <\/h2>\n\n\n\n

The international market of dye making is mainly driven by significant growth in the textile industry. Moreover, the rising demand for reactive dyes for tinting textiles, as they are composed of highly coloured organic substances and have a high resistance to fading, is propelling the market growth. According to a market research report, the dye making market is estimated to be worth over 29,000 Billion Us Dollars in 2021, with the projected Compound Annual Growth Rate (CAGR) of more than 4.5 per cent during the analysed period of 2022-2027. <\/p>\n\n\n\n

According to a report by the FICCI (Federation of Indian Chambers of Commerce and Industry), the industries related to chemical manufacturing in India have a market size of nearly 163 Billion US Dollars. Furthermore, the dye making unit industries are expected to grow with a CAGR of 9 per cent over the next five years. As per a recent study, the Indian dyes market is estimated to generate an income of Rs. 48,000 crores by 2022. Currently, India contributes around 6 per cent share of the international market with a CAGR of more than 15 per cent.<\/p>\n\n\n\n

Apart from this, the exporting market of the Indian Dye Making Unit is also increasing, now exporting dye to Turkey, Bangladesh, the USA, China as well as Germany.<\/p>\n\n\n\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
S.No.<\/strong><\/td>\nCountries (importing from India)<\/strong><\/td>\nTotal Percentage<\/strong><\/td>\n<\/tr>\n
 1<\/td>\nUnited States of India<\/td>\n8.0 per cent<\/td>\n<\/tr>\n
 2<\/td>\nTurkey<\/td>\n7.1 per cent<\/td>\n<\/tr>\n
 3<\/td>\nBangladesh<\/td>\n6.0 per cent<\/td>\n<\/tr>\n
 4<\/td>\nChina<\/td>\n5.7 per cent<\/td>\n<\/tr>\n
 5<\/td>\nGermany<\/td>\n4.6 per cent<\/td>\n<\/tr>\n
 6<\/td>\nItaly<\/td>\n4.3 per cent<\/td>\n<\/tr>\n
 7<\/td>\nBrazil<\/td>\n3.9 per cent<\/td>\n<\/tr>\n
 8<\/td>\nIndonesia<\/td>\n3.7 per cent<\/td>\n<\/tr>\n
 9<\/td>\nSingapore<\/td>\n3.3 per cent<\/td>\n<\/tr>\n
 10<\/td>\nOthers<\/td>\n49.4 per cent<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/figure>\n\n\n\n

Classification of dyes produced in dye making unit<\/h2>\n\n\n\n

There are many types of dyes available. Dyes produced in dye making unit are divided into various categories like: –<\/p>\n\n\n\n

  1. Process: –<\/strong> Reactive Dye, Vat Dye, Disperse Dye, Acid Dye, Sulphur Dye, Direct Dye, Cationic Dye, etc.<\/li>
  2. Form: –<\/strong>Synthetic Dye, Natural Dye<\/li>
  3. Type: –<\/strong> Cyanide Dyes, Azide Dyes, Anthraquinone Dyes, Nitroso Dyes, etc.<\/li><\/ol>\n\n\n\n

    Areas of application of dyes<\/h2>\n\n\n\n

    There are a plethora of areas of application of dyes. Produced in the dye making unit, these find uses in the textile industry as mentioned below –<\/p>\n\n\n\n

    \n\n\n\n\n\n\n\n\n\n\n\n\n
    Group<\/strong><\/td>\nApplication<\/strong><\/td>\n<\/tr>\n
    Acid<\/strong><\/td>\nWood, paper, silk, leather, synthetic fibres<\/td>\n<\/tr>\n
    Disperse dyes<\/strong><\/td>\nSynthetic fibres<\/td>\n<\/tr>\n
    Azoic<\/strong><\/td>\nPrinting inks and pigments<\/td>\n<\/tr>\n
    Sulfur<\/strong><\/td>\nCellulosic fibres and cotton<\/td>\n<\/tr>\n
    Reactive<\/strong><\/td>\nCellulosic fibres and cotton<\/td>\n<\/tr>\n
    Vat dyes<\/strong><\/td>\nCellulosic, cotton and blended fibres<\/td>\n<\/tr>\n
    Basic<\/strong><\/td>\nSilk, wood, cotton<\/td>\n<\/tr>\n
    Organic pigments<\/strong><\/td>\nCotton, cellulosic, blended fabric and paper<\/td>\n<\/tr>\n
    Direct<\/strong><\/td>\nCotton, cellulosic and blended fibres<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/figure>\n\n\n\n

    Environmental impact of Dye Making Unit<\/h2>\n\n\n\n

    Dye making units produce a large amount of wastewater during the manufacturing process. This wastewater contains both organic and inorganic compounds. Moreover, the dye also consumes and produces a large quantity of untreated wastewater containing chemicals primarily non-biodegradable, carcinogenic, or both.<\/p>\n\n\n\n

    In these effluents, some of the heavy metals such as chromium (Cr), arsenic (As), copper (Cu), and zinc (Zn)are also traced. These elements are capable of causing severe health issues, including haemorrhage, nausea, skin ulcer, skin irritation and dermatitis.<\/p>\n\n\n\n

    Some trace metals such as Cr, As, Cu and  Zn are present in these effluents and are capable of causing several health problems, including haemorrhage, ulceration of skin,  nausea,  severe irritation of skin and dermatitis. Some trace metals such as Cr, As, Cu and  Zn are present in these effluents and are capable of causing several health problems, including haemorrhage, ulceration of the skin,  nausea,  severe irritation of skin and dermatitis.<\/p>\n\n\n\n

    Environmental compliances followed by the dye making unit<\/h2>\n\n\n\n

    Apart from acquiring the general licenses and authorisation, dye making unit also has to abide by the environmental compliances regulated by the Ministry of Environment, Forest and Climate Change (MoEF&CC)<\/strong>[1]<\/strong><\/a><\/sup>. These units have to obtain the following certificates and licences –<\/p>\n\n\n\n

    Consent Certificates<\/h3>\n\n\n\n

    CTE or Consent to Establish is acquired by the dye-making unit’s owner before the manufacturing business is established.<\/p>\n\n\n\n

    CTO (Consent to Operate) is acquired after the manufacturing business is established and is ready to operate.<\/p>\n\n\n\n

    The authorisation\/certification process for consent certificates is prescribed under the Air and Water (Prevention & Control of Pollution) Act. Moreover, the certification process for both consent certificates is partially the same, where the authorisation form is submitted via the online portal of the concerned UT PCC\/the SPCB with the required documents. These are then reviewed. In the case of Consent to Operate, a government official of state authorities conducts a site inspection and makes the report accordingly. According to the inspection report, the consent certificate is granted.<\/p>\n\n\n\n

    Documents required for Consent to Establish<\/strong><\/p>\n\n\n\n

    For acquiring CTE from the SPCB\/PCC for dye making unit, the business owner has to submit the following documents: –<\/p>\n\n\n\n

    1. Land attainment documents, including sale deed or registration\/lease<\/li>
    2. The detailed project report is mandataory for CTE for dye making unit. The report contains a financial breakdown related to pollution control measures, break up of land used, industrial process, control equipment relating to air pollution, flow chart of the procedure, and details for Effluent Treatment Plant (ETP), Solid Waste Management (SWM), and production of wastewater. <\/li>
    3. Layout\/Site plan<\/li>
    4. GST certificate<\/li>
    5. Aadhaar card<\/li>
    6. Copy of self-declaration form for Restriction of Hazardous Substance (RoHS)<\/li><\/ol>\n\n\n\n

      Documents required under Consent to Operate<\/strong><\/p>\n\n\n\n

      According to the Air and WaterActs, for acquiring a CTO for dye making unit, the business owner has to submit the following documents –<\/p>\n\n\n\n

      1. Rule 14 of the Environmental (Protection) Act, 1986 mandated Form V<\/li>
      2. Electricity bill<\/li>
      3. Water bill<\/li>
      4. Ownership proof, including rent agreement\/lease agreement<\/li>
      5. Site plan\/layout<\/li>
      6. PAN card<\/li>
      7. Aadhaar card<\/li>
      8. Municipality\/Industry license for trading business<\/li>
      9. Consent to Establish<\/li>
      10. Authorisation letter<\/li>
      11. Health Trade License<\/li>
      12. CA letter on the financial breakup<\/li>
      13. Goods and Services Tax certificate<\/li>
      14.  Trade License<\/li>
      15. Proof of registration under Companies Act\/LLP Act<\/li><\/ol>\n\n\n\n

        Hazardous Waste Authorisation<\/h3>\n\n\n\n

        The registration relating to the establishment or transboundary or cross-country movement of hazardous waste is regulated under the Hazardous Wastes<\/a><\/strong> (Management, Handling and Transboundary Movement) Rules, 2015. For hazardous waste authorisation, the dye-making unit’s owner must apply under Form 1 to the concerned SPCB.<\/p>\n\n\n\n

        Documents required for Hazardous Waste Authorisation for Dye Making Unit<\/strong><\/p>\n\n\n\n

        The documents that are to be submitted mandatorily while applying for Hazardous Waste Authorisation are: –<\/p>\n\n\n\n